Mphete Yotsetsereka ya Turbine ya Mphepo vs Mphete Yotsetsereka ya Robot Yamakampani | Kusiyana kwa Kapangidwe ndi Mavuto Ogwiritsidwa Ntchito

Ma robot amphamvu atsopano a mphepo ndi mafakitale ndi zinthu ziwiri zofunika kwambiri zomwe zimagwiritsidwa ntchito kwambiri pa mphete zapamwamba zotsetsereka. Mitundu iwiriyi ya zida ili ndi mikhalidwe yosiyana kwambiri yogwirira ntchito, magawo a chilengedwe, miyezo ya moyo wautumiki ndi njira yoyendera, zomwe zimayika zofunikira zosiyanasiyana pa mphete zotsetsereka pankhani ya mphamvu yamagetsi, kusinthasintha kwa chilengedwe, nthawi yolimba yolimbana ndi kuvala komanso kulondola kwa kutumiza.

Ma slip rings omwe amagwiritsidwa ntchito nthawi zambiri pamsika sangagwirizane ndi zochitika ziwirizi nthawi imodzi. Kusankha kosawona kungayambitse kulephera mosavuta monga kulephera kwa dzimbiri, kugwedezeka kwa chizindikiro, kusweka kwa chibwibwi komanso kuchepa kwa moyo wautumiki mwachangu. Kuchokera ku miyeso isanu yayikulu kuphatikiza kalasi yamagetsi, kusintha kwa chilengedwe, muyezo wa moyo wautumiki, mawonekedwe ogwirira ntchito ndi malo opweteka apakati, nkhaniyi ikuyerekeza mozama kusiyana kwa kapangidwe ndi zovuta zogwiritsira ntchito zamphete zolowetsa turbine ya mphepo ndi mphete zolowetsa robot ya mafakitale, ndipo imafotokoza bwino njira zothetsera mavuto zomwe akatswiri apanga kuti apereke malangizo odalirika posankha makampani.

1. Chidule cha Kusiyana kwa Kapangidwe ka Core Pakati pa Mphete Ziwiri Zotsetsereka za Zochitika

Zipangizo zamagetsi za mphepo zimayang'ana kwambiri pa nthawi yayitali yogwira ntchito, kukana kwambiri kutentha kwakunja komanso kufalitsa uthenga nthawi zonse; pomwe maloboti amafakitale amayang'ana kwambiri pakusintha malo oyera, kukana kutopa pafupipafupi komanso kufalitsa uthenga molondola. Kusiyana kwakukulu kwa magawo ndi awa:

2. Mphete Yotsetsereka ya Turbine ya Mphepo: Kapangidwe Kolimba Kokhala ndi Kukana Kwanyengo Kwambiri komanso Moyo Wautali Wosasamalira

Ma turbine otsetsereka a mphepo amayikidwa makamaka m'malo ozungulira a nacelle ndi pakati pa ma turbine amphepo am'mphepete mwa nyanja ndi m'mphepete mwa nyanja, zomwe zimagwira ntchito zazikulu monga magetsi amphamvu kwambiri, chizindikiro chowongolera ndi kutumiza deta ya masensa pamachitidwe otsetsereka. Zipangizo za turbine yamphepo zimakhala ndi ntchito yovuta yokonza ndi kukonza pambuyo poyikidwa, makamaka ma turbine amphepo am'mphepete mwa nyanja omwe ali ndi ndalama zambiri zozimitsa kukonza. Chifukwa chake, malingaliro ofunikira a mphete zotsetsereka za turbine yamphepo ndiKukana kwambiri pamavuto, nthawi yayitali yogwirira ntchito, kukonza kochepa komanso kukhazikika kwambiri kwa kutentha.

Kuti azolowere malo ovuta a m'mphepete mwa nyanja kuphatikizapo kupopera mchere wambiri, chinyezi chambiri, kusintha kwakukulu kwa kutentha ndi kukokoloka kwa mchenga, akatswiri oponya mphamvu ya mphepo amagwiritsa ntchito njira yolumikizirana ndi mphepo.kapangidwe kogwirizana kotetezedwa kwathunthu kotsutsana ndi dzimbiriChipolopolocho chimapangidwa ndi aloyi yolimbana ndi dzimbiri yamphamvu kwambiri yokhala ndi njira zambiri zopopera ndi kupopera zotsutsana ndi dzimbiri. Kapangidwe ka mkati ka multilayer sealing kamene kamachotsa kwathunthu nthunzi ya madzi, kupopera mchere ndi kuukira kwa fumbi, makamaka kuchotsa dzimbiri la zitsulo, kukalamba kwa insulation, kutayikira kwa magetsi ndi zolakwika za short-circuit kuti zitsimikizire kuti ntchito ikuyenda bwino m'nyengo zonse.

Kuti akwaniritse zofunikira za moyo wautali kwambiri wa ntchito komanso zaka 20 zosinthira makina, mankhwalawa amagwiritsa ntchito mawiri amphamvu kwambiri olumikizana omwe satha kuvala omwe amafanana ndi kapangidwe kake ka nthawi yayitali kodzipaka mafuta, komwe kumachepetsa kwambiri kutayika kwa kukangana panthawi yogwira ntchito nthawi yayitali komanso kumaletsa zoopsa zobisika monga kukana kukhudzana ndi kukalamba. Pakadali pano, njira yolumikizira yamagetsi yamphamvu kwambiri imathetsa mavuto opanga kutentha, kuchepa kwa magetsi ndi kutulutsa mphamvu panthawi yotumizira mphamvu yamagetsi, imasintha bwino kwambiri ku katundu wa ma turbine amphepo a megawatt, imachepetsa kwambiri kuchuluka kwa kutsekedwa kwa ma turbine amphepo komanso kuwongolera bwino mtengo wonse wogwirira ntchito ndi kukonza mapulojekiti amagetsi amphepo.

3. Mphete Yopopera ya Robot Yamakampani: Kapangidwe Kopepuka Kokhala ndi Ukhondo Waukhondo komanso Kukana Kutopa Kwambiri

Ma robot otsetsereka a mafakitale amagwiritsidwa ntchito kwambiri m'ma robot a mafakitale okhala ndi ma axis 6, ma robot ogwirizana, maloboti osankhika ndi zida zina, zomwe zimapereka mizere yopangira yoyera yapamwamba monga zamagetsi a 3C, kupanga molondola komanso mafakitale azakudya ndi mankhwala.kuyenda kobwerezabwereza mwachangu, kuyimitsa koyambira pafupipafupi komanso kusintha kwa ma angle ambiriKuphatikiza apo, malo ochitira masewera olimbitsa thupi ali ndi zofunikira kwambiri kuti zipangizo zigwiritsidwe ntchito bwino popanda kuipitsa, phokoso lochepa komanso lolondola kwambiri. Chifukwa chake, mfundo zazikulu za kapangidwe ka mphete zolowetsa ma robot ndiyoyera komanso yopanda kuipitsa, yolondola komanso yokhazikika, yokana kutopa pafupipafupi komanso yopanda chizindikiro chilichonse.

Ponena za kusintha kwa chilengedwe, mphete zopukutira zopangidwa ndi loboti zimasiya kapangidwe ka mafuta achikhalidwe ndikugwiritsa ntchito njira yochepetsera mafuta.njira youma yopanda mafuta komanso yopanda fumbi, popanda zinyalala zomwe zimagwa kapena mafuta akusefukira panthawi yogwira ntchito, kukwaniritsa miyezo yoyera ya malo ogwirira ntchito opanda fumbi komanso osakhala ndi poizoni komanso kupewa kuipitsidwa kwina ku malo ogwirira ntchito olondola komanso malo opangira zinthu. Pakadali pano, kapangidwe kopepuka komanso kakang'ono kamasinthasintha kuti kagwirizane ndi malo ocheperako oyikamo maloboti, ndipo mawonekedwe a ntchito yocheperako amachepetsa kugwiritsa ntchito mphamvu ndi phokoso losazolowereka pakugwiritsa ntchito zida.

Ponena za kusintha kwa magwiridwe antchito, cholinga chake ndi mikhalidwe yogwirira ntchito ya maulendo ambirimbiri obwerezabwereza komanso kusinthasintha kwa nthawi yoyambira, kapangidwe kolumikizana kosalala kabwino kwambiri kamathandizira kwambiri mphamvu yolimbana ndi kutopa komanso yotsutsana ndi kukhudza kwa mawiri olumikizana, omwe amatha kupirira kusinthasintha kwa katundu nthawi yomweyo ndikuthetsa mavuto wamba monga kusinthasintha kwa chibwibwi, kusokonezeka kwa chizindikiro ndi kugwedezeka kwa deta. Pogwirizana ndi kapangidwe kokonzedwa bwino ka chitetezo cha domain, imachotsa bwino kusokoneza kwa maginito mu workshop, kutsimikizira kutumiza kolondola komanso kokhazikika kwa robot servo control, kutumiza kwa zithunzi ndi ma IO signals, ndikukwaniritsa zofunikira pakugwira ntchito kolondola kokhazikika.

4. Mapeto: Kusintha kwa Zochitika Ndikofunikira Kwambiri pa Ntchito Yokhazikika ya Mphete Yotsetsereka

Mphete zotsetsereka za mphepokukana dzimbiri, moyo wautali wautumiki, kukana katundu wolemera komanso magwiridwe antchito osakonzakuti azolowere mikhalidwe yovuta kwambiri yogwirira ntchito panja; mphete zoponyera ma robot a mafakitale zimatsatiraukhondo, kulondola, kukana kutopa komanso kukhazikika kwambirikuti agwirizane ndi zochitika zapamwamba zodziyimira pawokha zamkati. Ngakhale kuti zinthu ziwirizi zili ndi mawonekedwe ofanana, ndizosiyana kwambiri pakusankha zinthu, kapangidwe ka kapangidwe kake, njira zochizira komanso kukonza magwiridwe antchito, popanda njira ina iliyonse.

Poganizira kwambiri za kafukufuku ndi chitukuko, kusintha kwa zinthu, komanso kupanga molondola ma slip rings, timakana kupanga zinthu zonse. Timapereka mayankho a slip ring omwe amakhudza mavuto omwe amakumana nawo m'mafakitale ogawanika monga mphamvu ya mphepo, maloboti a mafakitale, ndi ma plugging automation, kufananiza bwino mphamvu, nthawi yogwirira ntchito, chilengedwe, ndi zofunikira zenizeni za zochitika zosiyanasiyana, komanso kuteteza magwiridwe antchito okhazikika a zida zapamwamba zodziyimira pawokha.

Mu kupanga ma CD odzipangira okha chakudya, mankhwala a tsiku ndi tsiku, mankhwala ndi mafakitale ena, basi ya EtherCAT yakhala njira yolankhulirana yolumikizirana zida zonyamula ma CD zothamanga kwambiri kuti zigwirizane ndi ma servo ambiri, malo owonera komanso kudula mwachangu chifukwa cha magwiridwe ake apamwamba komanso kulumikizana bwino. Komabe, mizere yambiri yopangira nthawi zambiri imakhala ndi zolakwika zosasinthika, kuphatikizapo kugwedezeka kwa zida zosakhazikika, zolakwika za basi, kutayika kwa phukusi la deta komanso kuzimitsidwa mwadzidzidzi.

Zolakwika zotere ndi zonyenga kwambiri. Zipangizozi zimatha kuchira kwakanthawi pambuyo poyambitsanso, ndipo sizingapezeke kudzera muzothetsera mavuto amagetsi wamba, kuyang'anira dera ndi kukonza mapulogalamu, kusokoneza ntchito yopanga ndi kukonza kwa nthawi yayitali. Milandu yambiri pamalopo imatsimikizira kuti zovuta zambiri zolekanitsa ndi kuzimitsa kwa makina opaka ma CD sizimachitika chifukwa cha mavuto a dongosolo kapena dera, koma chifukwa cha kufalikira kosakhazikika kwa chizindikiro cha mphete yopindika pansi pa mikhalidwe yogwirira ntchito yozungulira mwachangu. Nkhaniyi ikuwonetsa kusanthula kwathunthu momwe mphete zopindika zomwe zasinthidwa zimachotseratu zolakwika zolumikizirana ndi mzere wopaka ma CD pambuyo pa "Zotsatira za Vuto-Zothetsera" kudzera mu nkhani yeniyeni ya polojekiti.

1. Mbiri ya Pulojekiti ndi Zolakwika Zomwe Zinachitika Pamalo Ogwirira Ntchito

Makampani ambiri opanga mapilo othamanga kwambiri ochokera kumakampani akuluakulu opanga mankhwala a tsiku ndi tsiku m'nyumba anali ndi mphete zolumikizira za kampani yochokera kunja. Patatha chaka chimodzi chogwira ntchito bwino, zidazi zinayamba kuvutika ndi zolakwika pafupipafupi, ndi zizindikiro monga izi:

1. Pa nthawi yogwira ntchito mofulumira kwambiri pa zipangizozi, ma alarm a system nthawi zambiri kuphatikizapo vuto la basi la EtherCAT, kutayika kwa deta ndi siteshoni ya akapolo osalumikizidwa zimachitika;

2. Zolakwika zimachitika mwachisawawa popanda malamulo okhazikika, ndipo zimayambitsa kuzimitsidwa kwadzidzidzi kwa makina onse pazochitika zazikulu, zomwe zimasokoneza kamvekedwe ka ntchito;

3. Zipangizozo zimachira kwakanthawi pambuyo poyambitsanso, ndipo ogwira ntchito ndi kukonza amalephera kupeza zolakwika pambuyo poyang'ana zingwe za netiweki, ma interface, magawo a servo ndi ma code a pulogalamu.

Zolakwika zobwerezabwereza nthawi yayitali zimapangitsa kuti ntchito yopangira zinthu ichepe, zinthu zolakwika monga kulongedza molakwika komanso kudula molakwika, kutayika kosalekeza kwa zinthu zopangira, ndalama zokonzera antchito komanso kutayika kwa ntchito, zomwe zimakhudza kwambiri kupanga kwakukulu komanso kokhazikika kwa bizinesiyo.

2. Kusanthula Mozama Chifukwa Chake

Kudzera mu mayeso odzipatula a m'magulu, kuyang'anira zizindikiro zosinthika komanso kutsimikizira momwe zinthu zilili pa ntchito, gulu lathu laukadaulo potsiriza linatsimikizira chifukwa chachikulu cha vuto:Mphete zolumikizirana zachizolowezi zomwe zimagwiritsidwa ntchito nthawi zonse zomwe zimakhala ndi kapangidwe ndi zinthu zofanana sizingagwirizane ndi momwe EtherCAT imagwirira ntchito nthawi yeniyeni..

Pamene makina opakira akuyenda mofulumira kwambiri kwa nthawi yayitali, kukhudzana ndi mfundo imodzi kwa mphete wamba zotsetsereka kumabweretsa kugwedezeka pang'ono ndi kugwedezeka kwa radial, zomwe zimapangitsa kuti kukana kulumikizana kusinthe kwambiri. Popeza basi ya EtherCAT imafuna kusinthasintha kwakukulu kwa chizindikiro ndi kukhazikika, kusintha pang'ono kwa kukana kudzayambitsa kusokonezeka kwa chizindikiro nthawi yomweyo ndi kutayika kwa chimango cha data, zomwe pamapeto pake zimapangitsa kuti mabasi azilakwitsa komanso zida zizimitsidwe. Mwachidule, mphete zachikhalidwe zotsetsereka zimakwaniritsa zofunikira zoyambira zamagetsi ndipo sizoyenera konse pazochitika zotumizira zolondola kwambiri zamabasi apamwamba kwambiri.

3. Yankho la Mphete Yopendekera Yopangidwira Mwamakonda

Kuphatikiza ndi mawonekedwe ogwirira ntchito a zida zopakira kuphatikizapo kugwira ntchito kosalekeza kwa maola 24, kuzungulira kwa liwiro lalikulu, kutumiza kwa EtherCAT nthawi yeniyeni komanso malo ovuta amagetsi, tayambitsa pulogalamu yolumikizirana yamagetsi.yankho lapadera la mphete yolondola kwambiri ya mabasi a EtherCAT a makina opakirakuthetsa mfundo zapakati pa ululu kuchokera m'magawo atatu: kapangidwe, zinthu ndi magwiridwe antchito oletsa kusokonezedwa:

(1) Kapangidwe ka kulumikizana kofanana ndi ma point ambiri kamathetsa kusagwirizana nthawi yomweyo

Posiya kapangidwe kachikhalidwe ka single-point contact, kapangidwe ka multi-point parallel elastic contact kamachepetsa bwino kugwedezeka ndi kupotoka kwa radial komwe kumachitika chifukwa cha ntchito yachangu, kumasunga kulumikizana kokhazikika panthawi yonse yogwira ntchito, kumachotsa kwathunthu zoopsa zobisika za kukhudzana koyipa nthawi yomweyo komanso kusokonezeka kwa chizindikiro pansi pa mikhalidwe yogwira ntchito yachangu, ndikuwonetsetsa kuti kutumiza kupitilira kuchokera pamlingo wakuthupi.

(2) Zipangizo zolumikizirana zophimbidwa ndi golide zomwe sizimawonongeka zimathandiza kuti zizindikiro ziziyenda bwino nthawi zonse

Pogwiritsa ntchito zinthu zolumikizirana zoyera kwambiri komanso zopakidwa golide, ili ndi ubwino waukulu wa kukana kukhudzana kochepa kwambiri, kusinthasintha kochepa kwa kukana, kukana kuvala komanso kukana kutopa, imagwirizana bwino ndi mawonekedwe a EtherCAT omwe amafalikira pafupipafupi, ndipo imachotsa kutsika kwa basi, kulephera kwa kulumikizana komanso zolakwika zomwe zimachitika chifukwa cha kusintha kwa kukana.

(3) Kapangidwe koteteza ndi koletsa kusokoneza kamasintha malinga ndi malo ovuta opangira zinthu

Pofuna kukonza bwino ma servo motors ndi ma frequency converters m'mizere yopanga ma paketi, timakonza mawaya amkati mwa makina ndikumanga mu gawo lodzitetezera la chizindikiro kuti tichotse bwino kusokoneza kwa ma electromagnetic kwa EMC, kuonetsetsa kuti kutumiza deta ya EtherCAT ndi kogwira ntchito nthawi yomweyo, ndikupewa zovuta zolumikizirana zomwe zimachitika chifukwa cha zinthu zachilengedwe zakunja.

4. Zotsatira za Kugwira Ntchito M'munda ndi Mtengo wa Makasitomala

Pambuyo poti mphete zosinthira zomwe zakonzedwa mwamakonda zayikidwa ndikusinthidwa, zolakwika zonse za basi ya EtherCAT pazida zidachotsedwa kwathunthu pambuyo potiMiyezi 12 yotsimikizira ntchito yonse mosalekezaPanalibe kutayika kwa phukusi la data, cholakwika cha basi kapena kuzimitsidwa mwadzidzidzi, ndipo chiwongola dzanja cha kulumikizana chinakhalabe chokhazikika 100%.

Ponena za kugwira ntchito bwino kwa makina opangira, kuchuluka kwa ntchito kogwira mtima kwa mzere wopanga kunawonjezeka ndi kupitirira 12%, ndipo kuchuluka kwa zolakwika pakuyika zinthu kunatsika kufika pa 0.1%. Izi zinachotsa kwathunthu kutayika kwa mphamvu ndi zinyalala za zinthu zomwe zimachitika chifukwa cha kutsekedwa kosakonzekera. Pakadali pano, nthawi yayitali yosamalira mphete zopindika zosinthidwa imakulitsidwa kwambiri, zomwe zimachepetsa kwambiri kuchuluka kwa kuwunika kwa zida ndi ndalama zogwirira ntchito ndi kukonza, ndipo zimakwaniritsa zolinga ziwiri za kuchepetsa ndalama zogwirira ntchito ndi kupanga komanso kukonza bwino ntchito zamabizinesi.

5. Mapeto

Zolakwika zambiri zolumikizirana za EtherCAT za makina opakira sizimachitika chifukwa cha mavuto amagetsi kapena ma code a pulogalamu, koma zolakwika zobwerera m'mbuyo zomwe zimachitika chifukwa cha kusagwirizana pakati pa makinawo.mphete zolumikizirana zomwe zimagwiritsidwa ntchito nthawi zonse komanso malo ogwirira ntchito mabasi olondola kwambiriM'malo mothetsa mavuto amagetsi mwachisawawa, kusankha mphete za akatswiri zoperekedwa ndi basi zokhala ndi kapangidwe kabwino komanso kusinthasintha kochepa kwa mphamvu ndiyo njira yabwino kwambiri yochotseratu zolakwika zotere mwachangu. Poganizira kwambiri njira zosinthira mphete zopangidwira zida zodzipangira zokha, timapereka njira zapadera zopangira mizere yolumikizira mwachangu komanso zochitika zolondola zotumizira mabasi kuti tithandize mabizinesi kupeza magwiridwe antchito abwino, okhazikika komanso opanda zolakwika zambiri.