Zero Cross Leakage PTFE Sealed 4-Channel Pneumatic Rotary Union LHK078-4Q, 200RPM 2MPa Gas Rotary Joint ya Makina Ozungulira ndi Osasuntha
Ingiant Technology imagwira ntchito bwino kwambiri komanso nthawi yayitali yogwira ntchito.mgwirizano wozungulira wa pneumaticChopangidwa mwapadera kuti chigwiritsidwe ntchito pa zipangizo zopangira ma winding ndi ma freelancers a mafakitale. Cholumikizira chathu chachikulu cha LHK078-4Q 4-channel 4 chimaphatikiza kapangidwe kapamwamba kotsekera, zipangizo zopangira zitsulo zapamwamba komanso magawo aukadaulo okhazikika, kupereka magwiridwe antchito okhazikika a mpweya wotumizira mizere yolimba yopitilira yozungulira, kuthetsa mavuto wamba a kutayikira kwa mpweya, kuwonongeka mwachangu komanso kusinthasintha kwa kuthamanga kwa mpweya pa zolumikizira zachikhalidwe zozungulira.
1. Ubwino wa Kutseka kwa Core
Chochititsa chidwi kwambiri cha mgwirizano wa LHK078-4Q ndi makina ake osungira mphamvu a PTFE opangidwa ndi masika, omwe amabweretsa zabwino ziwiri zazikulu: kutayikira kwa mpweya wopanda mpweya komanso kugwedezeka kozungulira kwambiri. Mosiyana ndi malo olumikizirana wamba ozungulira omwe ali pamsika, kapangidwe kathu ka masika kolimba kamene kamamangidwa mkati kamakankhira mphete zotsekera za PTFE kuti zisunge kulumikizana kolimba pakati pa nyumba yokhazikika ndi rotor yozungulira panthawi yogwira ntchito kwa nthawi yayitali. Njira zinayi zodziyimira pawokha za mpweya zimalekanitsidwa kwathunthu ndi zigawo zotsekera zophatikizika zambiri, kotero zizindikiro za mpweya zomwe zimatumizidwa mu njira iliyonse sizingasakanikirane kapena kutayikira, kupewa kulephera kwa kupanga komwe kumachitika chifukwa cha kusokonezeka kwa mphamvu ya zida zozungulira.
Zipangizo za Polytetrafluoroethylene (PTFE) zili ndi mphamvu yotsika kwambiri yolimbana ndi mpweya, zomwe zimachepetsa kwambiri kukana kuzungulira pamene rotor ikuzungulira mosalekeza. Kutayika kwa kukangana pakati pa ziwalo zoyenda kumakhala kotsika kwambiri kuposa zisindikizo za rabara ndi polyurethane, zomwe zimachepetsa bwino katundu wa injini yoyendetsa ya makina ozungulira ndikusunga mphamvu kwa nthawi yayitali. Pakadali pano, chisindikizo cha PTFE chili ndi kukana kwabwino kwambiri kutentha, ndipo sichidzafewetsa, kusokoneza kapena kutaya kulimba kwa kutseka pansi pa kutentha kwakukulu kogwira ntchito kwa 100°C, kuonetsetsa kuti kutseka kumakhala kogwira ntchito nthawi zonse ngakhale mutapanga maola 24 osasiya ntchito. Magulu onse otsekera amasonkhanitsidwa kale ndikuyesedwa m'ma workshop opanda fumbi, gawo lililonse lomalizidwa limadutsa mayeso okhwima mpweya lisanatuluke mufakitale kuti zitsimikizire kuti palibe kutayikira kwa zinthu zomwe zaperekedwa.
2. Zipangizo Zapamwamba & Zaluso Zopangira Molondola
Chigawo chilichonse cha kapangidwe ka LHK078-4Q chimapangidwa ndi zitsulo zolimba kwambiri zotsutsana ndi kuvala zomwe zili mumakampani, zokhala ndi njira yokhwima yochizira pamwamba kuti ziwonjezere nthawi yogwira ntchito ndikuwonjezera kusinthasintha kwa chilengedwe.
- Rotor (Shaft): Imagwiritsa ntchito chitsulo chodula cha 12L14, chomwe chimatenthedwa kuti chifike pa 56-62 Rc, kenako chimakonzedwa ndi chophimba chakuda cha oxide chotsutsana ndi dzimbiri. Rotor yachitsulo cholimba kwambiri imatha kupirira kukangana kwa nthawi yayitali popanda kusweka pamwamba pa shaft ndi kukulitsa malo otseguka, kupewa kutuluka kwa mpweya komwe kumachitika chifukwa cha kuchuluka kwa malo ogwirira ntchito pambuyo pa maola masauzande ambiri ogwira ntchito. Gawo lakuda la oxide limatseka mpweya ndi chinyezi, kuteteza dzimbiri ngakhale m'malo ochitira ntchito okhala ndi chinyezi.
- Nyumba: Yopangidwa ndi aluminiyamu ya 6061-T6 yopangidwa ndi aviation-grade alloy, yomalizidwa ndi mtundu wa 2 Class 2 red hard anodizing treatment. Chigawo chokhuthala cha anodic oxidation chimathandizira kukana kukanda pamwamba, kukana kukhuthala ndi kukana dzimbiri, komanso kukana nthunzi ya mankhwala ndi kukokoloka kwa fumbi m'mafakitale opanga nsalu, batire ya lithiamu ndi filimu ya pulasitiki. Zipangizo za aluminiyamu alloy zimasunga union yonse yozungulira kukhala yaying'ono komanso yopepuka, siziwonjezera katundu wowonjezera ku winding roller shaft.
Njira zonse zoyendera mkati zimakonzedwa ndi ma lathe a CNC olondola, okhala ndi khoma losalala lamkati lopanda ma burrs, zomwe zimachepetsa kukana kwa mpweya ndikupewa kutayika kosafunikira kwa mphamvu panthawi yotumiza mpweya. Ziwalo zonse zimadutsa mu deburring, kuyeretsa kwa ultrasound ndi kuzindikira kulekerera kwa miyeso musanasonkhanitse, kuonetsetsa kuti gawo lililonse likugwirizana molondola komanso kuzungulira kokhazikika popanda kugwedezeka kapena phokoso losazolowereka.
3. Magawo Athunthu Aukadaulo Okhazikika
Nambala ya Chitsanzo: LHK078-4Q Chiwerengero cha Mayendedwe a Mpweya: Njira 4 zodziyimira payokha za mpweya Ulusi Wokhazikika: 1/4″ NPT Yogwira Ntchito Pakati: Mpweya woyera woponderezedwa, mpweya wamafakitale wosawononga Mphamvu Yozungulira: ≤200 RPM Mphamvu Yogwira Ntchito Yovomerezeka: ≤2 MPa Kutentha Kovomerezeka: Kutentha kwanthawi zonse mpaka 100°C Chithandizo Chapamwamba: Nyumba yofiira ya aluminiyamu ya Class 2 ya anodized, rotor yachitsulo cholimba cha oxide chakuda Fomu Yoyikira: Kukhazikitsa kwa flange yokhazikika
Zizindikiro za magawo awa zimagwirizana bwino ndi mizere yopangira yozungulira yapakati ndi yotsika, zomwe zimaphatikizapo machitidwe ambiri olamulira kuthamanga kwa mpweya wa pneumatic pazida zopangira zinthu zozungulira. Kaya ndi yozungulira pepala yokhuthala pang'ono kapena yopyapyala pang'ono yopyapyala, cholumikizira chozungulira chimatha kusunga mpweya wokhazikika popanda kutsika kwa kuthamanga kapena kutayikira kwa mpweya panthawi yosinthira yoyambira ndi yobwerera m'mbuyo.
4. Kugwira Ntchito Kokhazikika kwa Kupanga Kosalekeza Kwambiri
Kapangidwe koyenera kofananira ndi ma bearing amkati kumapangitsa kuti rotor izizungulira bwino ndi mphamvu yaying'ono yokangana, yopanda kugwedezeka, kuzungulira kokhazikika kapena phokoso lakuthwa ngakhale pakagwa kugwedezeka kwa nthawi yayitali kwa makina odulira. Kapangidwe kophatikizana kophatikizana kamapewa ziwalo zotayirira zomwe zimayambitsidwa ndi kugwedezeka kwa makina kwa nthawi yayitali, ndipo kapangidwe kotseka mkati sikadzalephera nthawi yomweyo mukasinthasintha pafupipafupi ma rollers ozungulira ndi omasuka.
Chogulitsachi chapangidwa kuti chigwiritsidwe ntchito popanga zinthu zolemera nthawi zonse, kuthandizira kugwira ntchito kwa maola 24 popanda kutseka kofunikira. Poyerekeza ndi malo olumikizirana wamba omwe amafunika kusinthidwa nthawi zonse mkati mwa mwezi umodzi, kapangidwe kathu kotseka ka PTFE kakhoza kusunga magwiridwe antchito okhazikika kwa miyezi ingapo panthawi yogwira ntchito mosalekeza, zomwe zimachepetsa kwambiri kuchuluka kwa kukonza ndi mtengo wa ntchito wa zida.
5. Kugwiritsa Ntchito Kwambiri kwa Makina Opukutira ndi Kutsegula
Chigwirizano chozungulira cha pneumatic cha njira zinayi ichi chapangidwa mwapadera kuti chigwiritsidwe ntchito pa zida zamafakitale zopindika ndi kumasula, zomwe zimaphatikizapo mafakitale ambiri opanga zinthu:
- Makampani Opanga Mafilimu: Makina opangira mafilimu, oteteza, opukutira ndi odulira mapulasitiki. Njira zinayi zodziyimira pawokha za mpweya zimawongolera kupsinjika kwa filimu, kukonza m'mphepete, kutsekereza ma roller ndi masilinda othandizira okanikiza mpweya kuti filimu ikhale yolimba popanda makwinya ndi kupotoka.
- Makampani Opanga Nsalu: Makina ozungulira ulusi, ma roller omasula nsalu, zida zodulira ndi zozungulira nsalu, zomwe zimagwiritsidwa ntchito kusintha kulimba kwa nsalu ndikusunga kupsinjika kofanana popanga nsalu.
- Makampani Atsopano a Batire ya Lithium ya Mphamvu: Makina ozungulira ma electrode a mabatire a lithiamu ion, amapereka mpweya wokwanira kuti agwirizane ndi pole piece, kusintha mphamvu ya winding tension ndi roller press, kuti atsimikizire kuti pole pole ya batire imapindidwa bwino.
- Makampani Opangira Mapepala ndi Matepi: Makina Okhotakhota a Matepi Omatira, Zipangizo Zodulira ndi Kubwezeretsanso Mapepala, Zoyenera Mitundu Yonse ya Mapepala Okhotakhota ndi Kutsegula Mapepala.
Kaya makina opindika ang'onoang'ono okhala ndi siteshoni imodzi kapena mzere wopanga wopindika wokhazikika wokhala ndi siteshoni zambiri, LHK078-4Q ikhoza kuyikidwa kumapeto kwa roller yozungulira kuti ikwaniritse kufalikira kwa mpweya wa njira zambiri pakati pa mapaipi okhazikika a mpweya ndi zigawo zozungulira za roller.
6. Kukhazikitsa Kosavuta & Ntchito Yosinthira Yosinthika
Kapangidwe kokhazikika ka flange kumapangitsa kuti ntchito yoyika ikhale yosavuta. Ogwiritsa ntchito amangofunika kulumikiza malo a flange ndi malekezero a winding roller ndikuyikonza ndi ma bolt wamba, palibe kusintha kovuta kwa zida komwe kumafunika, komwe kumafupikitsa nthawi yosinthira zida. Kukula kwake konsekonse kumakhala ndi malo ochepa oyika, ndipo kumatha kusinthidwa kuti kukhale malo ochepa osonkhanitsira mkati mwa mitundu yosiyanasiyana ya zida zozungulira.
Timapereka ntchito zonse zosinthidwa malinga ndi zomwe makasitomala akufuna pakupanga: ma doko osinthika (NPT, G, PT ulusi wosankha), kukula kwa flange yoyikira ndi malo oimikapo mabowo, zida zapadera zotsekera kutentha kwambiri kapena zosagwira mankhwala, komanso kapangidwe ka njira yosinthidwa ngati pakufunika. Zogulitsa zonse zosinthidwa zidzamaliza kuyesa kulimba kwa mpweya ndi mayeso okalamba ozungulira musanatumize kuti zitsimikizire magwiridwe antchito okhazikika pansi pa magawo enieni a ntchito ya makasitomala.
Zigawo zomangira zokhazikika zomwe zingasinthidwe zimapangidwa kuti zikonzedwe pambuyo pa malonda. Mphete yomangira ikafika nthawi yogwira ntchito, ogwiritsa ntchito amatha kusokoneza mwachangu ndikuyikanso zida zomangira popanda kusintha gawo lonse la rotary, zomwe zimachepetsa nthawi yogwira ntchito ya zida ndikukweza magwiridwe antchito onse opangira ma winding workshop.
7. Kugulitsa pambuyo pa malonda ndi chithandizo chaukadaulo
Ma LHK078-4Q pneumatic rotary unions onse amawunikidwa mokwanira asanatumizidwe, zilembo zonse za zinthu ndi malangizo oyika zimamangiriridwa pa phukusi lililonse. Gulu lathu la akatswiri aukadaulo likhoza kupereka malangizo ofanana ndi magawo malinga ndi liwiro la makina ozungulira, kuthamanga kwa mpweya ndi kutentha komwe makasitomala amagwiritsa ntchito. Ngati muli ndi zofunikira zapadera zaukadaulo kapena zomwe mukufuna pa dongosolo lanu, chonde titumizireni tsatanetsatane waukadaulo wa zida zanu, tidzakupatsani mtengo wolondola komanso yankho lapadera la rotary union mwachangu momwe zingathere.












